More Continuous power
MOTORS
Smaller & Lighter
Coolshaft™
Less Rare Earth Magnets
Reinvent the Motor
Cheaper
Reinvent the Motor
Less Embodied Emission
commonised parts
Electric motors drive the future of mobility, but they are fundamentally constrained by heat buildup, which is the thermodynamic cost and size barrier.
Build up heat is often the fundamental bottle neck that controls the size and cost of conventional motors (95% of motors). Hence efficient cooling is the key to enhance motors continuous power density.
We have invented the cooling trident: CoolShaft™, CoolDisc™ and CoolCap™ a breakthrough next-gen rotor and stator water-based cooling system that removes this bottleneck. It is designed to integrate seamlessly into existing electric motor architectures, enable 70+% more continuous power, which convert to smaller and lighter motors, & unlocks the adoption of magnetless motor topologies. These technologies are a plug and play without the need for a clean-sheet redesign.
Electric machines have come a long way in terms of efficiency and compactness, but one challenge persists is cooling.
Today’s motors are sized not by their electromagnetic performance; their sizing depends on their inability to dissipate heat. This leads to oversized motors, excessive use of rare-earth magnets, and limited efficiency under real-world driving conditions. These issues persist at various degrees in all motor topologies.
Motor market & technology application
Heating limits continuous power. Continuous power is the most important aspect of a motor’s performance. That is why established, leading motor manufacturers quote the performance of their motors using continuous power.
Continuous power is the real measure of a motor’s capability. It defines how much power a motor can deliver over time, during sustained highway driving and freight hauling.
Unlike peak power, which lasts seconds,
continuous power defines the motor’s true utility in real-world conditions.
This is why motors today are oversized, overbuilt, and over-dependent on expensive rare-earth magnets. It is not because they need more performance, but because of their internal generated heat and its dissipation.
At Magnetless, we focused on the real problem, how to unlock continuous power by efficiently cooling the motor.
Delivering more continuous power requires the removal of the heat build-up, and today’s cooling strategies aren’t up to the task.
Here at Magnetless, we believe the future isn’t about chasing attention-grabbing peak power figures it’s about delivering reliable, repeatable, high-performance continuous power.
That’s why we built the trident cooling system, CoolShaft™, CoolDisc™ and CoolCap™, that enable smaller, more efficient, and more sustainable motors.
Pros:
Cons:
Automatic Transmission Fluid (ATF) oil is used in some modern motors. The dielectric nature of the ATF allows a safe direct contact with the electric parts. Hence, using ATF to cool the motor through passing it over the stator surface, spray or dripping over the end-winding, and through the rotor shaft or rotor channels.
Pros:
Cons:
Water is the cheapest, most efficient heat transfer medium. All vehicles come with a standard Water-ethylene glycol (WEG) cooling circuit; hence a single water-based cooling system is the most convenient and desirable approach for OEMs. A combined stator and rotor water cooling system CoolShaft and CoolDisc offer a superior alternative to ATF cooling.
Pros:
Cons:
CoolShaft™ is the first complete water-based rotor cooling system that’s leak-proof, automotive-grade, scalable and production-ready. Consists of an advanced multi-layer sealing, leak-proof under continuous high-speed rotation, aerospace-grade CFD-optimised flow paths for maximum cooling with minimal pressure loss, cross-industry expertise from oil & gas, aerospace, & automotive.
Combined with the CoolDisc™ and CoolCap™, our next-gen water stator cooling system that brings the state-of-the-art water-cooling technology form the data centres to the hart of the electric motor,
They work independently or together to eliminate the need for oil cooling.
Removing rotor heat is the heart of the continuous power limitation. With CoolShaft™, CoolDisc™ and CoolCap™, you can have:
CoolShaft™ doesn’t just cool better. It solves the single biggest limitation in every electric vehicle motor today.
CoolDisc™ obliterates the need for de-rating . Together it eliminates the need for complex, expensive oil cooling while exceeding the performance of any current motor cooling technology
We have tested the Trident Cooling design with 20+ motor designs that are currently in vehicles in the market using industry standard multi-physics simulations with the following results:
Trident Cooling can reduce the cost of electric vehicles by up to 10%. It can also improve the overall performance of the vehicles.
This is how a 50% smaller motor translates into a vehicle-level transformation — one that improves performance, efficiency, and manufacturing flexibility all at once. Trident Cooling makes this possible by unlocking thermal headroom and eliminating the need to over-engineer motor volume for heat.
A Key Enabler for Magnetless Motors
The Trident Cooling is designed for fast adoption and global deployment.
80%+ parts are common across different motor products
Integrates into 95% of existing & future motor architectures
No need for retooling. Compatible with standard casting and machining
The Trident Cooling design goes beyond traction motors in passenger electric vehicles. It can be used for vehicles as well as industrial applications.
Reduced costs, increased performance, smaller, lighter motors
Enables motor downsizing to fit existing engine bay constraints – hybrid without platform redesign
50% more power using the same motor
Reduce the wight and Size of Motors from air taxis and large drone – dual application
More power or downsized motor for lower cost and more payload capacity
Liquid cooled motors for maximum performance, compactness and reduced costs.
More compact, higher efficiency, cheaper generators using the CoolShaft™ technology.
Our cooling technologies unlock:
& a clear path toward next-generation, magnet-free electric motors